Lehmarsch (Pty) Ltd, trading as Schafer Engineering

Machining in Paarl since 2006

Turned, milled and routed to your drawing.

Lehmarsch, trading as Schafer Engineering, makes precision parts in metal and engineering plastic for factories, production lines and workshops. CNC and conventional machines under one roof, from a single replacement part to a full batch.

Four lobed stainless steel hub with slotted holes and keyed bore
Trading as
Schafer Engineering
Telephone
021 862 0091
Workshop
1, 5 Rectangle Street, Triangle Park, Paarl
Formerly
Schäfer Engineering cc

One workshop for metal and plastic parts

Most of what we make goes back into machines: a star wheel for a bottling line, a nozzle for a filler, a shaft for a gearbox, a guide that keeps product moving on a conveyor.

Customers come to us with a drawing, a CAD file, a sketch with measurements or simply the worn part in a bag. We work out the best way to make it, choose the material with you, and machine it on whichever of our CNC or conventional machines suits the job and the quantity.

Because routing, turning, milling and fabrication all happen in the same workshop, a part that needs several processes does not travel between suppliers. That keeps lead times short, keeps tolerances consistent from one operation to the next and gives you one person to talk to about the whole job.

  • Stainless steel, mild steel, aluminium, brass and engineering plastics
  • One-off replacement parts, prototypes and production batches
  • Manual machining for repairs, modifications and urgent fitting work
  • Food-grade stainless fabrication for processing and packing environments
Close view of a CNC milling cut with coolant spray and swarf
A milling cut under full coolant on one of our CNC machining centres.

Schäfer Engineering is now Lehmarsch.

The business our customers have known since 2006 now operates as Lehmarsch (Pty) Ltd, trading as Schafer Engineering. Same workshop in Triangle Park, same phone number, same email address, and the same careful work.

Change part set with two black star wheels, metal hubs and a centre guide, engraved for a 750 ml filler
A change part set for a 750 ml filler: two star wheels with metal hubs and a centre guide, engraved with the Schäfer Engineering name.

What we make, and how

Six ways of turning raw stock into a finished part. Each has its own page with the detail: materials, typical parts, and when it is the right choice.

CNC router cutting a profile from black engineering plastic sheet
Our CNC router cutting a profile from black engineering plastic.

CNC routing

Fast, accurate cutting of flat and profiled parts from plastic sheet, aluminium and composite board. It is how we produce star wheels, guide rails, wear strips, gears and engraved machine labels for production lines.

  • Star wheels and change parts
  • Conveyor guides and wear strips
  • Plastic gears and sprockets
  • Engraved labels and plates
CNC routing in detail
Leadwell T-7 CNC lathe in the Lehmarsch workshop
The Leadwell CNC lathe in our workshop.

CNC turning

Round parts made with repeatable accuracy: shafts, bushes, nozzles, adaptors and threaded components. CNC turning is the right choice when several parts must be identical, or when a profile is too complex to cut by hand.

  • Shafts, pins and spindles
  • Bushes, rings and spacers
  • Filler nozzles and fittings
  • Internal and external threads
CNC turning in detail
CNC mill profiling a plate clamped on a round fixture
A plate profile being milled on a round fixture.

CNC milling

Flat faces, pockets, slots, bores and hole patterns cut into plates, blocks and housings. Programmed milling holds the position of every feature against the drawing, so parts bolt together the way they were designed to.

  • Mounting and base plates
  • Blocks, brackets and housings
  • Pockets, slots and bores
  • Drilled and tapped hole patterns
CNC milling in detail
Stainless clevis rod assembly with turned collars and a threaded end
A stainless clevis rod assembly with turned collars and a threaded end.

Conventional turning

Skilled manual lathe work for single parts, repairs and jobs where a machinist's judgement is quicker than writing a program. Ideal for replacing a worn shaft, re-cutting a thread or fitting a bush on the day.

  • One-off replacement parts
  • Repairs and re-machining
  • Shafts, pins and sleeves
  • Threading and facing
Conventional turning in detail
Stainless steel flanged hub with slotted mounting holes and a keyway
A stainless flanged hub with slotted mounting holes and a cut keyway.

Conventional milling

Manual milling for keyways, slots, flats and modifications to existing parts. It is the practical route for one-off work, for squaring up stock, and for adjusting a component that has to fit an older machine.

  • Keyways and keyseats
  • Slots, steps and flats
  • Squaring and facing blocks
  • Modifying existing parts
Conventional milling in detail
Stainless steel trolley with profiled side frames, shelves and castors
A stainless trolley with profiled side frames, shelves and castors.

Stainless fabrication and assemblies

Hygienic stainless equipment and complete assemblies, combining our machined parts with cut, bent and welded frames. Stands, trolleys, cleaning stations and machine sub-assemblies for food and beverage environments.

  • Stands, tables and trolleys
  • Boot and hygiene stations
  • Machine frames and guarding
  • Complete machine assemblies
Fabrication in detail

Work from the workshop

Two jobs from Triangle Park, what they are and how they were made. You will find many more on each service page.

Complex stainless steel housing produced by turning and milling

Stainless housing, turned and milled from solid

A complex stainless steel housing with an offset bore, angled faces and threaded features. The blank was turned first to establish the main diameters, then milled in several set-ups, each one located from features already machined so that everything lines up on the finished part.

Material: stainless steel. Processes: CNC turning, CNC milling.

How we mill complex parts
Large milled plate showing pocketing and drilled hole pattern

Large machine plate, milled on both faces

A large plate with a stepped central pocket, counterbored holes, slots and an even facing pass across the back. Flatness and parallel faces were the priority, so the cut sequence was planned to stop the material moving as it was machined.

Process: CNC milling, both faces.

More about CNC milling

Machine down? Start with a phone call.

When a line stops because a shaft has sheared, a bush has worn out or a guide has cracked, the part you need is rarely on a shelf.

Breakdown work is part of everyday life in our workshop. Bring in the broken part, or send photos and the main measurements, and we will tell you straight away how quickly we can make a replacement and what it will take.

Simple replacements are often fastest on a manual lathe or mill, with no programming time. If the part is likely to fail again, we can suggest a better material, such as stainless steel instead of mild steel in a wet area, or UHMW polyethylene instead of a harder plastic that cracks.

  • Replacement shafts, pins, bushes and spacers
  • Recut threads and re-machined worn diameters
  • Copies of worn star wheels, guides and wear strips
  • Keyways, slots and modifications while you wait, where possible

Straight off the machine

Two finished jobs: a four lobed stainless hub, and a set of stainless filler nozzles.

The hub began as solid round bar. It was turned to diameter and bored, then milled to cut the four lobes, the slotted mounting holes and the keyway. Turning and milling on the same job, in the same workshop, is what lets a part like this come out right first time.

The nozzles in the second clip were turned on CNC from stainless bar, with a flared mouth, a tapered body, sealing grooves and an internal thread. Once the program is proven, every nozzle in the set comes off the machine to the same dimensions, so any one of them can replace another on the filling machine.

More about milling   More about turning

Four lobed stainless hub
Stainless filler nozzles

Where our parts end up

Bottling and canning lines, food processing plants, packing halls, workshops and vehicles. The parts are different, but the need is the same: they have to fit, they have to last, and they are usually needed soon.

See the industries we work for

From your drawing to a finished part

Every job follows the same route through the workshop, whether it is one bush or a batch of a hundred.

  1. Send us the part

    A drawing, CAD file, sketch with measurements or the worn part itself, plus the material and quantity you need.

  2. We review and quote

    We check the drawing, ask about anything unclear, choose the machining route and send a price with a lead time.

  3. Material and set-up

    Stock is ordered or cut, fixtures are prepared and, for CNC work, the program is written and proven.

  4. Machining

    The part is routed, turned, milled or fabricated, often across more than one machine, in the same workshop.

  5. Checking

    Critical dimensions, threads and fits are measured against your drawing before the job is signed off.

  6. Collection or delivery

    Parts are cleaned, protected and packed, ready for you to collect from Triangle Park or for delivery.

What customers say on Google

Five stars from the customers who have reviewed us so far. If we have made something for you, we would value your review too.

“Great Business , very good in many Precision Engineerings, won't be disappointed.”

Werner Warnich, Google review

“Always deliver. Good solid business.”

Hano Lourens, Google review

Questions we are often asked

What does Lehmarsch do?

Lehmarsch, trading as Schafer Engineering, is a machining workshop in Triangle Park, Paarl. We do CNC routing, CNC turning, CNC milling, conventional turning and milling, and stainless steel fabrication, working in stainless and mild steel, aluminium, brass and engineering plastics.

Is Lehmarsch the same business as Schäfer Engineering?

Yes. Schäfer Engineering cc now operates as Lehmarsch (Pty) Ltd, trading as Schafer Engineering. The workshop, telephone number and email address have not changed.

What do I need to send for a quote?

A drawing or CAD file is ideal. If you do not have one, photos of the part with the main measurements, or the worn part itself, are often enough to start. Tell us the material, the quantity and when you need it.

Where are you and when are you open?

Our workshop is at 1, 5 Rectangle Street, Triangle Park, Paarl, 7646. We are open Monday to Thursday from 08:00 to 16:30 and on Friday from 08:00 to 15:15, and closed on weekends. Phone 021 862 0091 before you visit so the right person is available.

Have a drawing, a sample or a broken part?

Send it through and we will look at the best way to make it, what it will cost and how long it will take. A clear drawing helps, but a photo with a few measurements is often enough to start.